Ultra-fine sand and special mortar integrated plant

No drying | energy saving | high efficiency

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Ultra-fine sand and special mortar integrated plant

Under the traditional model, the ultra-fine sand used in the production of special mortars mainly comes from river sand, which is not only costly and of unstable quality, but also consumes a lot of energy in the drying process, which easily causes waste of resources and environmental pollution. Although the medium sand making technology in the market is mature, the difficulties such as the difficulty of ultra-fine sand production technology, complex process, high powder content, and high energy consumption seriously restrict the development of the industry. NFLG independently developed an ultra-fine sand-special mortar all-in-one machine, which produces ultra-fine sand with a high yield rate, less stone powder, no extra drying step required, energy saving and environmental protection. The ingenious combination of ultra-fine sand production and special mortar production, with a compact and reasonable structural layout, effectively reduces the intermediate transfer links of sand for special mortar, reduces the cost of sand, achieves controllable sand quality, and self-sufficiency, effectively improving the competitiveness of customers.

The combination of crushing and grinding, more ultra fine sand, less stone powder, increase benefits

The production of ultra fine sand and special mortar is integrated together, with compact and reasonable structure layout, and streamlined process

Energy-saving and high efficiency Improve economic benefits, no need for drying process Quality controllable

RCAS air screen cooperates with pulse dust collector to effectively separate and collect stone powder produced during crushing, stably screen and grade fine sand <20 mesh, ensuring environmentally friendly and dust-free production process

Fine screening technology, accurate measurement system, stable and reliable

Frequency conversion technology, suitable for a variety of special formula mixing requirements, high mixing efficiency

Intelligent operating system, advanced control algorithm, to ensure the quality of finished products

The pulse dust collector production process is environmentally friendly and dust-free

VGS vertical shaft impact crusher

The rotor adopts cutting and grinding structure, crushing and grinding combined process.

"Impact", "shear", "grinding" three effects in one, improve the crushing ratio, improve the grain shape.

For different raw materials, the rotor can be quickly converted.

The gap between the rotor and the mixer is adjustable and suitable for various working conditions.

The RCAS air screen

Fusion of air selection technology, the screening process to achieve sand and powder separation.

Equipped with 4 layers of screen meshes, to achieve a variety of finished products discharging.

The wind controls the material to be spread evenly on the screen surface, with high screening efficiency.

New polyurethane screen, prevent blockage, simple and convenient maintenance.

Mixing system

The plough mixing device, high efficiency, good homogeneity, mixing ratio can reach 1:10000.

Frequency conversion mixing can reduce energy efficiency by 25% compared with conventional fixed speed.

The blade and mixing arm are made of wear-resistant alloy cast iron and tungsten carbide wear-resistant layer.

Intelligent control system

Dual-computer synchronous control system, simple operation and convenient maintenance.

Three-dimensional interface, real-time display of production data and abnormal working condition information.

Remote maintenance system: to provide customers with fast, professional and efficient service.

GLT4.FB40 Ultra-Fine Sand Production Line

Feed size (recommended)	Moisture content	Capacity	Main equipment power
hard rock 0-10mm	＜1%	20-30t/h	390kW
soft rock 0-20mm	＜1%	(>20 mesh)	130kW

FBT Series Special Mortar Production Line

Capacity	Weighing accuracy	Main equipment power
10-50t/h	Raw material ±1%	200-410kW (According to different capacity and packaging)
(Optional)	Additive ±0.5%	200-410kW (According to different capacity and packaging)

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Ultra-fine sand and special mortar integrated plant

VGS vertical shaft impact crusher

The RCAS air screen

Mixing system

Intelligent control system